Acrylic LED Neon Sign Manufacturing Process:

1. Design Concept:

• Develop a design concept based on client requirements or create custom designs in-house.
• Consider the intended use, color schemes, and overall aesthetics of the acrylic LED neon sign.

2. Material Selection:

• Choose high-quality acrylic sheets for the base of the sign.
• Select LED neon lights in the desired colors and specifications.

3. Laser Cutting:

• Use precision laser cutting machines to cut the acrylic sheets into the desired shapes and sizes according to the approved design.

4. Polising:

• after CNC engraving,polising acrylic to gloss finish.

5. LED Neon Installation:

• Place and secure the LED neon lights on the acrylic sheets, following the outlines of the design.
• Ensure proper spacing and alignment for uniform illumination.

6. Wiring and Connections:

• Connect the LED neon lights using appropriate wiring, ensuring a secure and reliable electrical connection.
• Integrate any necessary controllers or dimmers based on the design and client specifications.

7. Edge Finishing:

• Optionally, polish or finish the edges of the acrylic to create a smooth and refined appearance.
• Consider flame polishing for a glossy finish on the edges.

8. Quality Control:

• Conduct a thorough quality check to ensure all LED lights are functioning correctly.
• Verify the alignment of the lights with the design and inspect the acrylic for any defects.

9. Encapsulation (Optional):

• Encapsulate the LED lights within a clear resin to enhance durability and protect against environmental factors.

10. Mounting and Installation:

• Attach any mounting hardware or fixtures necessary for installation.
• Provide clear instructions for clients or installation teams regarding the mounting process.

11. Packaging:

• Carefully package the finished acrylic LED neon sign to prevent damage during transportation.

12. Delivery and Installation:

• Deliver the completed sign to the client or arrange for professional installation, depending on the scope of the project.

13. Testing:

• Conduct final testing on-site to ensure the sign functions correctly and achieves the desired visual impact.

By following this comprehensive process, manufacturers can create visually stunning and durable acrylic LED neon signs that meet the specifications and expectations of their clients.